Union Gap, WA | ISO 9001:2015 Certified

Press Brake Forming

Complex Multi-Bend Parts with 220-Ton Capacity

Key Capabilities

220-ton press brake capacity
Robotic automation for complex bends
Capable of multi-bend parts in single setup
Extensive tooling library for fast changeovers
Precision to ±0.015" on bend radii and dimensions
Support for prototype to high-volume production
Integration with laser cutting and welding

Magic Metals' press brake operation combines traditional skilled operators with robotic automation to bend and form sheet metal parts with precision and repeatability. Our 220-ton capacity handles everything from simple brackets to complex multi-bend assemblies in stainless, aluminum, and mild steel. Whether you need a hundred parts or ten thousand, our tooling library and experienced team deliver consistent results on time.

Press Brake Forming Photo

Why Choose Magic Metals for Press Brake Forming

220-Ton Capacity

One of the region's largest press brakes handles complex multi-bend parts.

Robotic Automation

Mechanical positioning ensures repeatability on production runs.

Large Tooling Library

Extensive die inventory reduces setup time and changeover cost.

Seamless Downstream

Bent parts move directly to welding, machining, or finishing in-house.

What to Look for in a Press Brake Partner

Tonnage Capacity

Ensure the shop can handle your material thickness and bend radius without overstressing tooling or achieving poor bend quality.

Automation

Robotic systems reduce hand work and human error, improving consistency and cost on medium to high-volume runs.

Tooling Selection

A large tooling library means faster setups and lower die change costs; custom tooling should be discussed upfront.

CAM and Programming

In-house CAM capability ensures efficient bend sequences and minimizes first-article rework.

Bend Radius and Angle Control

Ask about process capability, crowning compensation, and how tight tolerances are achieved and verified.

Press Brake Forming in the Pacific Northwest

Magic Metals operates one of the most capable press brake operations in the Pacific Northwest from our Union Gap, Washington facility. With 220-ton capacity and robotic automation, we serve sheet metal customers from Seattle to Boise who need precision forming for enclosures, brackets, chassis, and structural components. Regional data center builders, semiconductor equipment manufacturers in the Portland metro, and construction equipment companies throughout Washington depend on our forming capacity to keep production moving without the delays of out-of-state sourcing.

Frequently Asked Questions

Our press brake has a 220-ton capacity with extended tooling reach. Standard parts to 144" are handled; longer parts may require special fixtures or multi-station bending. Discuss your geometry with our engineering team.

We hold ±0.5 degrees on bend angles through crowning compensation and process control. Tighter angle tolerance requires a secondary CNC machining operation after bending.

Yes. Our engineers calculate bend deductions and flatten patterns from your finished geometry, accounting for material type and thickness. This eliminates the guesswork from your design.

Prototype and first-article samples typically ship within 2-3 business days. Production runs depend on quantity; robotic automation reduces lead time on medium and high-volume orders.

Absolutely. Aluminum bends easily with proper tooling; stainless requires slower speeds and sharper corner radii to avoid cracking. We advise material selection based on your design.

Yes. Bent parts can be welded, drilled, deburr, powder coated, or assembled within Magic Metals, reducing handling and shipping.

Ready to Start Your Next Project?

Send us your drawings and our team will have a detailed quote in your inbox within 48 hours.

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